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Gear Manufacturing

MANUFACTURING OVERVIEW

How Precision Gear Manufacturing Powers Global Industries

At Metalic Technoforge, we specialize in producing high-precision gears engineered for durability, accuracy, and demanding performance conditions. By combining forged raw materials with advanced CNC gear cutting, shaping, shaving, and grinding technologies, we deliver gears that meet up to DIN-5 accuracy class, ensuring exceptional operational reliability.

Our shop floor operates on IIoT-based monitoring, enabling real-time data tracking, predictive maintenance, tool-life optimization, and process consistency. Every part undergoes strict in-process and final inspection using Zeiss CMM, contour testers, and surface roughness testing, ensuring zero-defect components tailored to global OEM requirements.

Gear Hobbing
Gear Grinding DIN-5
Broaching
Forged Gear Blanks
CNC Machining
Precision Engineering
High-Strength Gears
Zero-Defect Manufacturing
OEM-Grade Quality
Precision Gear Testing
PROCESS WE FOLLOW

Our Gear Manufacturing Process

A complete, controlled workflow ensures high accuracy, durability, and consistency in every gear we produce.

WHY CHOOSE US

Why Our Gear Manufacturing Stands Out

01.
Gears Made from Forged Parts
Forged gear blanks provide exceptional strength and long service life, outperforming cast or fabricated alternatives.
02.
High Accuracy – Up to DIN-5 Class
With Klingelnberg gear grinding, we achieve premium precision suitable for demanding industries.
03.
End-to-End Gear Solutions
From forging to machining, heat treatment, grinding, and final inspection - everything is done in-house.
04.
Wide Range of Gear Types
Spur gears, helical gears, shaft gears, sprockets, internal gears, and custom gear profiles.
05.
Advanced Inspection & Quality Assurance
Klingelnberg gear profile tester, Zeiss CMM, and surface roughness testers ensure zero-defect output.
06.
Trusted by Global OEMs
Serving clients across automotive, agriculture, power transmission, construction, and industrial applications.
Infrastructure
Our Gear Manufacturing Infrastructure

01.

Klingelnberg Viper 500 – Gear Profile Grinder
High-accuracy gear grinding up to DIN-5 class.

02.

Pfauter / Nidec CNC Gear Hobbing Machines
Precision gear cutting with superior productivity and profile accuracy.

03.

Hurth Gear Shaving Machine
Finishing process for smoother, quieter, and more precise gears.

04.

10T Broaching Machine
Internal splines, keyways, and special profiles.

05.

CNC Turning & Milling Centers
Pre-machining and finishing of gear blanks.

06.

Heat Treatment Furnaces (In-House)
Carburizing, tempering, and induction hardening.
Looking for High-Quality Forged Components?